Our Services

End-to-end automation integration built on the Ignition platform

Ignition Perspective SCADA
Ignition Perspective SCADA / HMI

Responsive, mobile-ready operator interfaces with real-time tag binding, multi-monitor layouts, and role-based navigation — designed for 24/7 operations centers.

Digital Twin Visualization
Digital Twin Visualization

3D and P&ID-style process graphics with live data overlays — ideal for data center cooling, utility plants, and complex manufacturing lines.

PLC and Historian Integration
PLC & Historian Integration

OPC-UA, Modbus, BACnet connectivity to Siemens, Allen-Bradley, and Schneider PLCs. SQL historian setup, alarm pipelines, and reporting.

Alarm Management
Alarm Management

ISA-18.2 compliant alarm rationalization, shelving, acknowledgment workflows, and escalation — reducing nuisance alarms and improving response times.

MES and IT Integration
MES & IT/OT Integration

Bridge shop-floor data to enterprise systems via MQTT, REST APIs, and database connections. Seamless handoff between SCADA and MES/ERP layers.

Commissioning and Support
Commissioning & Support

FAT/SAT testing, operator training, documentation, and ongoing gateway maintenance. Remote support for global deployments.

Ignition Expertise

Certified integrators with deep platform knowledge

🖥️
Perspective Module

Responsive HMI & mobile views

📊
Tag Historian

SQL & time-series storage

🔔
Alarm Notification

SMS, email, voice pipelines

🔌
OPC-UA / MQTT

Multi-protocol connectivity

📱
Ignition Mobile

Tablet & phone access

🏗️
Enterprise Scale

Redundant gateway clusters

Use Case: Data Center Cooling

A live digital twin SCADA system built on Ignition Perspective — monitoring CRAC units, chilled water loops, and rack-level thermal zones across a hyperscale data hall. Operators get instant visibility into PUE, cooling capacity, and hotspot risks.

Floor Plan Chiller Plant Alarms Trends Reports
14,230 Tags Live
▼ Cold Aisle 18°C    ▲ Hot Aisle 34°C
Row A
A1
A2
A3
A4
A5
A6
A7
A8
Row B
B1
B2
B3
B4
B5
B6
B7
B8
Row C
C1
C2
C3
C4
C5
C6
C7
C8
Row D
D1
D2
D3
D4
D5
D6
D7
D8
❄️
CRAC-01 Supply
22.4°C
❄️
CRAC-02 Supply
21.8°C
❄️
CRAC-03 Supply
22.1°C
💨
Total Airflow
48,200 CFM
PUE (Live)
1.42
Target: < 1.50
Cooling Capacity
78%
2.4 MW of 3.1 MW
Hotspot Risk
2
Racks above 32°C
Humidity
45%
RH — Within spec
1
Discovery

Tag list, P&ID review, cooling topology mapping

2
Integration

PLC/BMS connectivity, historian, alarm configuration

3
Visualization

Digital twin graphics, dashboards, mobile views

4
Deploy

FAT/SAT, operator training, go-live support

Sample Ignition Dashboards

Representative Perspective views we build for operations teams — each bound to live tags with historian trends, alarm integration, and role-based access.

Operations Overview Dashboard

Facility-wide KPIs, energy trends, and system health at a glance.

Overview Energy Alarms
All Systems Normal
PUE
1.42
Power Usage Effectiveness
Cooling Load
78%
2.4 / 3.1 MW
IT Load
1.8 MW
Current Draw
Inlet Temperature Trend (24h)
00:0006:0012:0018:00Now
Active Alarms
14:32 CRAC-03 filter pressure high
13:15 Row C inlet temp > 28°C
11:40 Chiller 2 switched to lead

Chiller Plant P&ID Dashboard

Chilled water loop schematic with live flow, temperature, and equipment status.

Overview Chiller Plant Alarms
3 Chillers Online
Chilled Water Loop
🏭
Chiller 1
RUNNING
→
💧
CHW Supply
6.2°C
→
🔄
Pump P-01
245 GPM
→
🏢
Data Hall
LOAD
→
🌡️
CHW Return
12.8°C
→
🗼
Cooling Tower
28.4°C
COP Efficiency
4.2
Coefficient of Performance
Energy (kW)
842 kW current
Live Tags
TagValue
CHW_Supply_T6.2°C
CHW_Return_T12.8°C
CHW_Flow245 GPM
Chiller_1_StatusRUN
Chiller_2_StatusRUN
Chiller_3_StatusSTANDBY

Alarm Management Console

ISA-18.2 compliant alarm summary with priority filtering, shelving, and acknowledgment.

Overview Chiller Plant Alarms
3 Unacknowledged
Alarm Summary
3
Unacknowledged Alarms
Critical: 1  |  High: 2  |  Medium: 0
Active Alarm List
15:08 Chiller 1 — high discharge pressure (CRITICAL)
14:32 CRAC-03 — filter differential pressure above limit
13:15 Row C Rack C3 — inlet temperature 32.4°C (HIGH)
11:40 Chiller 2 promoted to lead — scheduled rotation
09:22 BMS heartbeat restored — communication recovered
Alarm Rate (1h)
12 alarms / hour avg

About Us

System Integrators for Industrial Automation

Kernal Logic Automation is a specialized system integration firm focused on delivering production-grade SCADA and HMI solutions using Ignition Perspective. We bridge the gap between field devices and operator dashboards — connecting PLCs, BMS controllers, and IoT sensors into unified, real-time visualization platforms.

Our team brings over a decade of automation experience across India and Germany, with deep expertise in data center infrastructure, process industries, and discrete manufacturing. We follow open-architecture principles — no vendor lock-in, full tag ownership, and documented handoff at every project milestone.

Whether you need a greenfield Ignition deployment or a migration from legacy SCADA, we handle the full lifecycle: requirements gathering, tag architecture, UDT design, Perspective view development, historian configuration, alarm rationalization, and operator training.

Delivered
MetricValue
Ignition Projects Delivered15+
Tags Configured500K+
Industries ServedDC, Pharma, Auto
ProtocolsOPC-UA, Modbus, BACnet
Team Experience10+ Years
RegionsIndia, Germany, EU

Why Choose Us

Ignition Specialists
Ignition Platform Specialists

Deep expertise in Ignition Perspective, Tag Historian, Alarm Notification, and Enterprise architecture — not generalist integrators learning on your project.

Proven Deployments
Proven Production Deployments

Battle-tested solutions running 24/7 in data centers and manufacturing plants. Redundant gateway clusters, documented failover, and ISA-18.2 alarm compliance.

Full Lifecycle Support
Full Lifecycle Support

From initial tag audit through commissioning, training, and ongoing maintenance. We deliver complete documentation and knowledge transfer at every handoff.

Our Team

Sitaram Sarma

CTO and Founder

Ignition architect & automation lead

sitaram@kernallogicautomation.com

Get in Touch

Ready to discuss your Ignition Perspective project? Reach out for a consultation.

16-100/3 Adars Hills, Meerpet 500097, Hyderabad, India +91 9573564897 sitaram@kernallogicautomation.com

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Technologies

Ignition Perspective Ignition Tag Historian OPC-UA / MQTT Siemens / Allen-Bradley PLC Digital Twin / 3D SCADA