We connect the machines, energy meters, thermal cameras, panel sensors and accounts you already have to one data layer. Each person then gets the figures they need, from the owner's cash position to a shot record on the shop floor.
Built for Indian manufacturers: Foundries Forging and fasteners CNC machining Injection moulding Aerospace composites
01 · The problems
Each one is a separate module. A plant can start with one and add others later, on the same hardware and the same data.
Since January 2026, EU importers of steel and aluminium goods must declare embedded emissions. Without the exporter's own figures, the importer has to use default values with a mark-up, and buyers notice.
+10% → +30%default mark-up, 2026 to 2028
build one energy and emissions ledger from your bills and meters, and issue a signed carbon passport per shipment.
When a part fails, nobody can say what the melt, pressure, dryer or mould was doing at that moment. The setter adjusts by feel and the problem returns next week.
2–5%scrap commonly reported in moulding
record a fingerprint of every shot or batch, link it to good or scrap, and show the window that works.
A loose busbar joint or an overloaded panel warms up slowly. Smoke detectors only react when something is already burning, often at night when nobody is there.
1 in 6fires in India recorded as short circuit (NCRB 2024)
watch panels and stores continuously with thermal sensors, and raise alarms locally even when the internet is down.
Downtime is written on paper, if at all. Cycle times drift without anyone noticing. Orders are promised on capacity the shop floor doesn't have.
55–60%typical OEE, against 85% world class
count parts and stops automatically, let operators tag the reason in one tap, and check promise dates against real capacity.
02 · The platform
The four modules share one gateway, one model of your plant and one store of evidence. Data comes in once. It goes out in the form each person needs, to the owner, plant head, quality engineer, maintenance team, export desk, auditor or insurer.
Coloured squares show which modules use each source and feed each view: ■ Compliance ■ Quality ■ Safety ■ Process
One gateway per plant reads every source. A second module uses the same gateway and meters, so you don't pay for them twice.
The gateway stores 30 days of data through internet cuts and runs fire alarms on its own battery and SIM.
Each number links to a meter reading, invoice, machine record or logged entry. AI suggests and forecasts; it never invents a reported figure.
Machines, panels, meters and products are mapped once during onboarding and shared by all four modules.
03 · Who sees what
Everyone sees only what their job needs. Screens below are from our module flyers and use example plants.
Owner, MD, finance
Uses figures from all four modules plus your accounts.
Needs you
₹64 L overdue more than 60 days from 3 customers. Oldest invoice: 94 days.
Downtime cost about ₹31 L of output this month: 3,604 machine-hours at your rate of ₹860 an hour.
Forecast = confirmed orders × capacity at current OEE. Range covers OEE of 55% to 62%. November includes the Diwali shutdown.
Plant head, production planner
Module: Process
Quality engineer, setter, shift in-charge
Module: Quality
Maintenance head, safety officer, security
Module: Safety
Export desk, compliance, energy manager
Module: Compliance
04 · Modules
Each module has core features and options. You pay for what you switch on, and adding a module later reuses everything already installed.
For exporters to the EU and plants under BEE or CCTS.
Options: CCTS monitoring data, supplier data requests
Flyer, 2-page PDF →For moulders, die casters and composite part makers.
Options: inline thermal inspection, composite cure records
Flyer, 2-page PDF →For any plant with LT panels, stores or packaging areas.
Options: thermal cameras for stores and plant floor
Flyer, 2-page PDF →For machine shops and any line with countable parts.
Options: promise-date check, ERP order link
Flyer, 2-page PDF →No servers to run. Data stays in an Indian region.
Same features on a server at your plant, for plants that keep data inside.
Begin with bills, machine files and Tally. Add meters, sensors and cameras when the numbers justify them.
05 · How we build
06 · How we start
07 · Questions
No. Every module starts with data you already have: power and fuel bills, Tally, machine controller data or USB files, and operator entries. Meters, sensors and cameras are added only where they pay back.
Yes. Newer controllers connect over OPC UA, FOCAS or MTConnect. Older machines are read with a clamp-on current sensor for run and stop, plus a part-count signal.
No. The platform is read-only to equipment. It recommends; your setter or engineer decides and makes the change.
The gateway keeps 30 days of data and uploads it when the line returns. Safety alarms, sirens and calls run locally on the gateway's battery and SIM.
In an Indian cloud region or on your own server. Each person sees only their view. Verifiers and buyers get read-only, time-limited access to what you share with them.
From confirmed orders in your ERP or Tally and the capacity your machines actually deliver. It is shown as a forecast with a range, never mixed with actual figures.
No. Safety adds early warning on top of code-required fire detection. Quality adds process evidence; final inspection and NDT stay as they are.
08 · Contact